Mechanical intergrity program

This will simplify the program, enabling employers and employees to be on the same page with which equipment is used for a specific program. Next, the plant must ensure each piece of equipment is in accordance with OSHA codes and standards. The failure to meet said codes and standards will once again risk citations and the health and safety of those operating the equipment, or even everyone within the plant. Maintenance tasks should be documented as well.

Procedures must be documented to allow each employee to be aware of their duties and responsibilities within the Mechanical Integrity Program. Obviously, the employees are critical to the execution of the Mechanical Integrity Program.

Employees must be trained on health and safety standards. They need to know how to manage equipment and how to handle hazardous materials. Equipment can be monitored and inspected, but who is in charge of those things? A requirement of an effective MI program is to validate and document training effectiveness, i.

Certifications are important to ensure that your program is recognized by OSHA, your insurance carrier or anyone conducting program audits or assessments. Contractors, consultants and any other individual that can become engaged in the MI program must also be trained to understand fully the hazards that are present and mitigating strategies that are in place to manage potential incidents. The process that pulls all these phases and MI considerations together is shown in Figure 4. The emphasis here is that everything discussed around the key phases of MI program development is included in this process as well as effective asset management principles, such as management responsibilities for policy, strategy and objectives that can be molded into effective Asset Management plans for application and use in the field.

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Careers Are you looking for an exciting and rewarding career with a stable, team-based and results-oriented organization? PII will help you evaluate your existing practices versus recognized codes and standards and then show you how to efficiently improve or develop and implement your MI program.

We will also show you how to merge your MI program with a reliability program. Our mobile applications will help eliminate the need for manual data entry at the end of the shift and reduce overall data entry errors — resulting in enhanced data accuracy and efficiency, and less overall operational risk. OS offers 40 Mechanical Integrity technical standards.

To accelerate the implementation of our software, we offer:. Find out more ». It starts with developing MI work processes and accountability structures. Next, an MI gap assessment is conducted to assess the existing MI program. The results of the gap assessment will help identify technical standards that are lacking, along with a strategy for MI data management.